Expert O-Ring Design
Engineering Services
Eliminate seal failures with precision-engineered solutions. Our expert team delivers optimized designs that reduce failures by 95%+ through advanced FEA analysis and decades of application experience.
Live Design Optimization
Interactive FEA simulation example
Comprehensive Design Services
From initial concept to production validation, our engineering team provides complete design solutions that eliminate guesswork and ensure optimal performance in your critical applications.
FEA Stress Analysis
Advanced finite element analysis to predict seal performance under complex loading conditions and optimize groove geometry for maximum service life.
Complete FEA report with stress contour plots, optimization recommendations, and safety factor calculations.
Groove Optimization
Precision groove design optimization for static, dynamic, and reciprocating applications with detailed machining specifications and tolerances.
Detailed groove drawings with GD&T specifications, machining guidelines, and inspection criteria.
Material Selection
Expert material engineering consultation with comprehensive compatibility analysis, life cycle testing recommendations, and performance validation.
Material selection matrix with performance predictions, test protocols, and supplier recommendations.
Our Proven Design Process
A systematic approach that combines engineering science with practical experience to deliver optimized sealing solutions for your most challenging applications.
Application Analysis
Comprehensive review of operating conditions, failure modes, and performance requirements
Design Modeling
3D CAD modeling with parametric design and initial stress analysis simulation
FEA Optimization
Advanced finite element analysis with iterative design optimization for peak performance
Validation Testing
Physical testing and performance validation with detailed test reporting
Production Support
Manufacturing specifications, quality control plans, and ongoing technical support
Analysis Phase
Design Phase
Validation Phase
Design Success Stories
Real engineering challenges solved through expert design optimization, delivering measurable performance improvements and cost savings.
Hydraulic System Redesign
Challenge
O-rings failing every 500 hours in 3000 PSI hydraulic system, causing $150K annual downtime costs.
Solution
FEA-optimized groove design with 15% reduced compression and HNBR material upgrade.
Results
- β’ Groove width increased 8%
- β’ Corner radius optimized to 0.015"
- β’ Surface finish improved to 16 ΞΌin
Chemical Reactor Seals
Challenge
Aggressive solvent exposure causing premature seal failure and product contamination risks.
Solution
Custom FFKM compound selection with optimized compression set resistance design.
Results
- β’ FFKM material upgrade
- β’ Reduced contact stress 40%
- β’ Enhanced backup ring design
High-Temperature Furnace
Challenge
450Β°F operating temperature with thermal cycling causing rapid seal degradation.
Solution
Thermal expansion analysis with specialized high-temperature FKM compound selection.
Results
- β’ Thermal expansion compensation
- β’ High-temp FKM compound
- β’ Reduced thermal stress design
Start Your Free Design Review
Our design engineers will analyze your application and provide initial recommendations at no cost. Get expert insights that could save thousands in downtime and maintenance costs.
Free Design Consultation
Your Free Consultation Includes
Application Assessment
Comprehensive review of your operating conditions and failure analysis with improvement recommendations.
Material Consultation
Expert material selection guidance with compatibility analysis and performance predictions.
Design Recommendations
Initial design optimization suggestions with groove geometry and installation best practices.
Cost-Benefit Analysis
ROI evaluation showing potential savings from design optimization and material upgrades.