Precision Custom
O-Ring Manufacturing
From single prototypes to million-piece production runs. We transform your unique sealing challenges into precision-engineered solutions with our advanced manufacturing capabilities.
Advanced Manufacturing Process
Our state-of-the-art facility combines precision engineering with advanced manufacturing technologies to deliver custom elastomer solutions that exceed industry standards.
Design Analysis
CAD review, FEA simulation, material selection consultation
Tooling Design
Precision mold design with advanced cavity geometries
Prototyping
Rapid prototype production for design validation
Testing & Validation
Comprehensive quality testing and performance validation
Production
Full-scale manufacturing with continuous quality control
Engineering Phase
Manufacturing Phase
Quality Phase
Material Expertise
Our extensive material library includes specialty compounds and custom formulations designed for the most demanding applications.
High-Temperature Materials
Specialized compounds for extreme temperature applications including semiconductor, aerospace, and chemical processing.
Chemical Resistant
Ultimate chemical resistance for aggressive environments including pharmaceutical, chemical processing, and oil & gas.
Specialty Compounds
Custom formulations for unique applications including aerospace, medical devices, and electronic systems.
Material Selection Matrix
| Material | Temp Range | Chemical Resistance | Cost Factor | Lead Time | Best For |
|---|---|---|---|---|---|
| Kalrez FFKM | -15°F to 600°F | Excellent | 5-8x | 3-4 weeks | Semiconductor, Chemical |
| Viton FKM | -10°F to 400°F | Very Good | 2-3x | 2-3 weeks | Aerospace, Automotive |
| HNBR | -40°F to 300°F | Good | 1.5-2x | 2-3 weeks | Oil & Gas, Automotive |
| Silicone VMQ | -80°F to 450°F | Limited | 1x | 1-2 weeks | Food, Medical |
| NBR Nitrile | -40°F to 250°F | Moderate | 1x | 1-2 weeks | General Purpose |
Need help selecting? Our material engineers provide free consultation to determine the optimal compound for your specific application requirements.
Custom Application Examples
Real-world custom manufacturing solutions we've delivered for challenging applications across critical industries.
Semiconductor Plasma Chamber
Challenge
Standard FKM seals failing in aggressive CF₄/CHF₃ plasma environment after 3 months, causing $50K+ downtime per failure.
Solution
Custom Kalrez 6375 O-rings with proprietary geometry design and enhanced plasma resistance formulation.
Results
Pharmaceutical Sterile Processing
Challenge
FDA-compliant seals for bioreactor that could withstand 275°F SIP cycles and aggressive cleaning chemicals.
Solution
Custom FDA-grade silicone formulation with enhanced thermal stability and ultra-low extractables profile.
Results
Aerospace High-Pressure System
Challenge
Hydraulic system seals operating at 5000 PSI and 350°F with jet fuel exposure in critical flight systems.
Solution
Custom HNBR compound with enhanced extrusion resistance and proprietary backup ring design.
Results
Start Your Custom Project
From concept to production, our custom manufacturing team will guide you through every step. Get your detailed project quote and timeline within 24 hours.
Project Requirements
What You Get
Detailed Technical Proposal
Complete material specifications, dimensional drawings, testing requirements, and manufacturing process overview.
Transparent Pricing
Detailed cost breakdown including tooling, setup, unit pricing, and volume discounts with no hidden fees.
Fast Project Timeline
Realistic delivery schedules with milestone tracking and expedited options for critical applications.
Engineering Support
Direct access to our material engineers and application specialists throughout your project.
"Their custom manufacturing capabilities solved our toughest sealing challenge. The engineering support was exceptional, and they delivered prototypes faster than anyone else we worked with."