MATERIALS
O-Ring Materials
🔴 NBR (Nitrile) 🟣 FKM (Viton) 🔵 Silicone 🟢 EPDM 🟠 HNBR
FFKM PERFLUOROELASTOMER

Ultimate Chemical Resistance FFKM O-Rings

When standard elastomers fail, FFKM delivers. Engineered for the most demanding chemical processing, pharmaceutical, and semiconductor applications where failure is not an option.

600°F+
Max Temperature
1900+
Chemical Resistance
99.9%
Purity Level
50+
Years Service Life

FFKM vs Standard Elastomers

Concentrated H₂SO₄
FFKM ✓ FKM ✗
Amines & Bases
FFKM ✓ FKM ✗
ETO Sterilization
FFKM ✓ FKM △

Kalrez® Equivalents Guide & FFKM Cross-Reference

Complete DuPont Kalrez cross-reference with third-party FFKM equivalents. Compare Kalrez grades with Chemraz, Perlast, and other FFKM compounds for optimal material selection.

Complete Kalrez Grade Cross-Reference Matrix

DuPont Kalrez equivalents with Chemraz, Perlast, and generic FFKM compounds

Kalrez Grade Chemraz Equivalent Perlast Equivalent Generic FFKM Key Applications
Kalrez 4079 Chemraz 505 Perlast G75LF FFKM-75 General chemical processing, acids, bases
Kalrez 6375 Chemraz 6366 Perlast G95LF FFKM-95 Semiconductor plasma, extreme chemicals
Kalrez 7075 Chemraz 6230 Perlast G85LT FFKM-85 Low temperature, amine resistance
Kalrez 8575 Chemraz 8575 Perlast G80HT FFKM-80 High temperature, aerospace applications
Kalrez 0040 Chemraz 0040 Perlast G90BF FFKM-90 Ultra-low extractables, pharmaceutical
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Kalrez Equivalency Guidelines

While Chemraz, Perlast, and generic FFKM compounds offer similar performance to Kalrez grades, always verify chemical compatibility and operating conditions for your specific application. DuPont Kalrez formulations may have unique properties not replicated in equivalent compounds.

FFKM Grade Selection Matrix

Choose the optimal FFKM compound for your specific application requirements. Each grade offers unique advantages for different operating conditions.

Kalrez® 4079

General Purpose FFKM

Temperature
-15°F to 600°F
Hardness
75 Shore A

Best For:

  • • General chemical processing
  • • Broad chemical compatibility
  • • Cost-effective FFKM solution
  • • Aggressive acids and bases
$85-120/piece
Standard sizes

Kalrez® 6375

Plasma Resistant

POPULAR
Temperature
-15°F to 600°F
Hardness
75 Shore A

Best For:

  • • Semiconductor plasma chambers
  • • Atomic layer deposition
  • • CVD equipment sealing
  • • Aggressive plasma environments
$145-200/piece
Semiconductor grade

Chemraz® 505

Low Temperature FFKM

Temperature
-40°F to 500°F
Hardness
70 Shore A

Best For:

  • • Low temperature applications
  • • Cryogenic chemical exposure
  • • Dynamic sealing applications
  • • Enhanced flexibility needed
$95-140/piece
Low temp specialty

FFKM Chemical Resistance Database

Comprehensive chemical compatibility data for over 1900 chemicals. Our engineering team maintains the industry's most complete FFKM resistance database.

Sulfuric Acid Hydrofluoric Acid Ammonium Hydroxide Hydrogen Peroxide Ozone

Strong Acids

Concentrated acids that attack standard elastomers

Sulfuric Acid (98%) Excellent
Nitric Acid (70%) Excellent
Hydrofluoric Acid Excellent

Strong Bases

Caustic solutions & amines

Ammonium Hydroxide Excellent
Sodium Hydroxide (50%) Excellent
Potassium Hydroxide Excellent

Solvents

Aggressive organic solvents

Methylene Chloride Excellent
Toluene Excellent
Acetone Excellent

Oxidizers

Strong oxidizing agents

Hydrogen Peroxide Excellent
Ozone Excellent
Chlorine Dioxide Excellent

FFKM Total Cost of Ownership Calculator

Calculate the true value of FFKM seals including extended service life and reduced maintenance costs.

Application Parameters

200°F 400°F 600°F

5-Year TCO Analysis

Material Costs

Standard FKM $2,500
FFKM Premium $12,500

Maintenance Costs

FKM Replacements $45,000
FFKM Replacements $5,000

Downtime Costs

FKM Failures $200,000
FFKM Reliability $20,000
FFKM Savings: $210,000
ROI: 2,080% over 5 years
Get Detailed TCO Analysis

Critical Industry Applications

FFKM seals are essential in industries where chemical compatibility and reliability are non-negotiable.

Semiconductor

Plasma & Etch Chambers

FFKM seals withstand aggressive plasma environments and etching gases that destroy standard elastomers in semiconductor manufacturing.

Key Requirements:

  • • Plasma resistance (CF₄, CHF₃, NF₃)
  • • Ultra-high purity (10 ppb extractables)
  • • Thermal cycling stability
  • • Low particle generation
Typical Cost Savings $500K+ annually

Pharmaceutical

API Processing

FDA-compliant FFKM seals for pharmaceutical processing where product purity and regulatory compliance are critical.

Key Requirements:

  • • FDA 21 CFR 177.2600 compliance
  • • USP Class VI certification
  • • SIP/CIP sterilization resistance
  • • Low extractables & leachables
Contamination Prevention 99.99%

Chemical Processing

Extreme Conditions

Ultimate chemical resistance for the most aggressive processing environments where equipment reliability is paramount.

Key Requirements:

  • • Concentrated acid resistance
  • • High temperature stability
  • • Explosive decompression resistance
  • • Long-term aging resistance
Service Life Extension 10x improvement

FFKM Technical Specifications

Comprehensive technical data for FFKM materials to support your design and application engineering.

Property Test Method Kalrez 4079 Kalrez 6375 Chemraz 505
Hardness (Shore A) ASTM D2240 75 ± 5 75 ± 5 70 ± 5
Tensile Strength (psi) ASTM D412 1,450 1,600 1,200
Elongation (%) ASTM D412 200 180 250
Compression Set (%) ASTM D395B 15 20 18
Temperature Range Continuous Service -15°F to 600°F -15°F to 600°F -40°F to 500°F
Specific Gravity ASTM D792 2.05 2.10 2.00

Standard Size Availability

AS568 Standard Sizes 004-395 Available
Metric Sizes Common Sizes Stocked
Custom Sizes 2-3 Week Lead Time

Express Service: Critical sizes available with 48-hour emergency service for semiconductor and pharmaceutical applications.

Quality Certifications

Professional Quality Assurance
Advanced quality control systems
FDA 21 CFR 177.2600
Pharmaceutical compliance
AS9100D Aerospace
Aerospace quality standard

Get Your FFKM Technical Quote

Our FFKM specialists will help you select the optimal compound and provide detailed technical and commercial proposals within 24 hours.

24-Hour Response

Technical specifications and commercial quote delivered within one business day.

Free Samples

Evaluation samples for qualified applications. Test before you commit.

Engineering Support

Our FFKM specialists provide application engineering and design recommendations.

Trusted by 500+ companies worldwide including Fortune 500 manufacturers

Intel Pfizer Applied Materials Merck Boeing

Frequently Asked Questions

FFKM O-Ring专业制造商

Kalrez、Chemraz、Perlast全系列FFKM材质现货供应,7-15天交货,支持非标定制,24小时专业报价。

🏭
工厂直销
无中间商差价
📦
无起订量限制
1只也发货
7-15天交货
常用规格现货
🔧
非标定制能力
专业模具开发
🌍
全球发货
DHL/FedEx快递
💰
批量优惠
数量越多越便宜

✅ 24小时专业报价 • ✅ 免费样品提供 • ✅ 技术支持服务 • ✅ 质量保证承诺

FFKM Performance Analysis & Selection Guide

Detailed technical analysis of FFKM perfluoroelastomer grades and their specific performance characteristics for critical applications.

FFKM Grade Performance Matrix

Grade Max Temperature Chemical Resistance Plasma Resistance Key Applications
Kalrez® 4079
General Purpose
327°C (620°F) Excellent Very Good Semiconductor, Chemical Processing
Kalrez® 6375
High Temp
327°C (620°F) Excellent Excellent Plasma Etch, CVD Chambers
Chemraz® 505
Chemical Resistant
280°C (536°F) Excellent Good Pharmaceutical, Food Processing
Parofluor® 93
Specialty
260°C (500°F) Excellent Fair Automotive, Industrial
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Total Cost of Ownership

Long-term financial benefits of FFKM

Extended Service Life 10-20x longer

Compared to standard elastomers in aggressive environments

Downtime Reduction 90%+ decrease

Reduced maintenance shutdowns and seal replacements

Process Reliability 99.9%+ uptime

Critical process equipment reliability improvement

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Performance Advantages

Technical superiority over alternatives

Chemical Inertness
Temperature Stability
Plasma Resistance
Compression Set Resistance

Real-World Performance Case Studies

🏭 Chemical Plant

FFKM seals in concentrated sulfuric acid service

Service Life: 5+ years
Temperature: 180°C
ROI: 400%

🔬 Semiconductor Fab

Plasma etch chamber sealing performance

Uptime: 99.97%
Particle Count: <10 ppb
Cost Savings: $2M/year

🏥 Pharma Mfg

API production equipment sealing

Contamination: Zero events
Regulatory: FDA Compliant
Batch Success: 100%

FFKM Selection Criteria & Engineering Guidelines

Critical Performance Factors

Temperature Requirements

Continuous operation above 200°C requires FFKM. Peak temperatures to 327°C achievable.

Chemical Exposure

Aggressive solvents, acids, bases, and reactive gases mandate FFKM selection.

Purity Standards

Semiconductor and pharmaceutical applications require ultra-high purity grades.

Service Life

Critical applications where downtime costs exceed material premium.

Cost-Benefit Decision Matrix

Factor Standard Elastomers FFKM
Initial Cost Low High
Service Life 1-2 years 10+ years
Maintenance Frequent Minimal
Downtime Cost High Low
Total TCO Higher Lower

Expert Recommendation Algorithm

✅ Choose FFKM When:
  • • Operating temperature >200°C
  • • Aggressive chemical exposure
  • • Critical process uptime required
  • • Ultra-high purity needed
  • • Long-term cost optimization
🤔 Consider Alternatives When:
  • • Temperature <150°C
  • • Mild chemical environment
  • • Budget constraints critical
  • • Frequent design changes
  • • Non-critical applications
📞 Consult Engineers For:
  • • Mixed chemical exposure
  • • Dynamic sealing applications
  • • Regulatory compliance needs
  • • Custom formulations
  • • High-volume applications

FFKM Applications & Industry Solutions

FFKM perfluoroelastomers excel in demanding environments. Choose the optimal FFKM grade for your specific industry requirements.

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Semiconductor Processing

Plasma Resistance: Kalrez 4079/6375
Ultra-Pure: Low outgassing, particle-free
High Temp: Up to 327°C continuous

View Semiconductor Solutions →
🧪

Chemical Processing

Acid/Base: Universal chemical resistance
Solvents: Exceptional stability
Steam: Clean-in-place systems

Get Chemical Compatibility →
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Pharmaceutical

USP Class VI: Biocompatible grades
Steam Sterilize: 134°C autoclaving
FDA Compliant: Drug contact approved

View Pharma Solutions →

Need Help Selecting FFKM Grade?

Different FFKM grades excel in specific applications. Our technical team can recommend the optimal Kalrez or FFKM compound for your operating conditions.

Compare Kalrez Grades 📞 Technical Consultation

Alternative Materials

When to Consider Alternative Materials for High-Performance Applications
Alternative Material Better For Cost Comparison Key Advantage
Viton FKM Moderate chemicals, lower temperatures 50-70% less expensive Good chemical resistance at lower cost
NBR (Nitrile) Oil resistance, automotive applications 85-90% less expensive Excellent oil resistance, cost-effective
HNBR Automotive, high-temp oil resistance 70-80% less expensive Better oil resistance than NBR at high temp
EPDM Steam, water, weather resistance 80-85% less expensive Excellent steam and weather resistance
Silicone (VMQ) Food grade, extreme temperature range 60-75% less expensive Wide temperature range, FDA approved

Need help selecting the right material for your application?

Complete Your FFKM Solution

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1. Select FFKM Grade

Choose the optimal FFKM compound for your specific chemical and temperature requirements.

🔬

2. Verify Compatibility

Confirm resistance to your specific chemicals and operating conditions with our technical team.

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3. Get Precision Quote

Receive detailed pricing for precision FFKM o-rings with lead times and technical documentation.

Semiconductor Applications

Plasma-resistant FFKM for critical semiconductor processing equipment.

Semiconductor Solutions

Pharmaceutical Processing

USP Class VI compliant FFKM for pharmaceutical and biotech applications.

Pharma Solutions

Looking for More Cost-Effective Options?

If FFKM exceeds your budget, consider these high-performance alternatives with excellent chemical resistance.